METAL 3''/4''/6''ROUND DOWNSPOUT ROLL FORMER

This is the heavy-duty type 80mm round profile 3 inch type metal downspout roll forming machine . The machine is equipped with one separated shrinking machine and elbow machine. sizes can be customized 4inch / 5inch/ 6inch ....

Key words:

round downpipe roll forming machine

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METAL 3''/4''/6''ROUND DOWNSPOUT ROLL FORMER

The downpipe machine adopts PLC automatic control mode, which can automatically cut to length, bend at fixed arc, and shrink manually according to the input length, quantity, arc size and other parameters.

The metal downspout roll forming machine is composed of decoiler, feeding platform, roll forming unit, cutting unit, elbow unit, necking unit, finished product run out table, electric control system, hydraulic system and so on.

The whole set of downspout machine adopts Delta inverter, PLC and touch screen, and Omron encoder counts, which can be controlled manually and automatically. About the downspout sizes, usually 3''X4'' , 2''X3'' rectangular downspouts , 5 inch square downspout, 80mm/89mm/100mm/108mm/150mm...round downspouts sizes can be customized.........And you can choose only straight downspout forming machine , and can also choose elbow function and necking function in one machine or separated machine as your needed.

Machine Schematic

NO.	Description	Quantity (set)
1	1.5 T manual decoiler	1
2	Feeding Platform	1
3	Forming system	1
4	Transmission system	1
5	Automatic Hydraulic Cut	1
6	Run-out table	1
7	Hydraulic pump station	1
8	Electric Control Cabinet	1
9	Spare parts and tools	1

Metal Rectangular Downspout Forming Machine Parameter

No	Item	Parameter
1	Raw Material	Aluminum/PPGI / Copper, Q235 , 0.5-0.8mm
1	Decoiler	1. Feeding method: passive feeding 2. Rolling method: manual tightening 3. Suitable coil inner diameter: φ508mm 4. Suitable coil outer diameter:<φ1400mm 5. Load: 1.5 tons
2	Profile Size	80mm 3 inch or customzied
3	Side stands’ thickness	16mm
4	Forming Speed	5 m/min
5	Forming station	21 stations
6	Total Power	7.5 kw (Kserious main motor power) + 5.5 KW(hydraulic pump station motor power)
7	Mill bed material	150*150 square tubes welded or H beam welded
8	Voltage	380 V 50HZ 3 phases
9	Diameter of shaft	70mm diameter solid shafts
10	Cutting type	Automatic Oblique shear
11	Forming Shaft	Material : 45# steel. Processing technology: quenching and tempering treatment HB210-230 + lathe rough turning + CNC lathe fine turning shape + milling machine processing keyway and round nut stop groove.
12	Forming Roller	Material: 45# steel, processing technology: fine turning + wire cutting keyway + surface polishing and hard chrome plating.
13	Cutting Blade	Material : Cr12 processing technology: rough material milling machine processing - vacuum heat treatment HRC58-60 - flat grinding processing end face - wire cutting processing outline - engraving machine fine carving shape.
14	Chain size	One inch
15	Run Out Table Function	The frame is welded by profiled materials. The top of the frame is equipped with several rollers, and the bottom is composed of adjusting screws, which can match the height of the finished product within a certain range.
16	Run Out table Length	2m *2 sets
17	PLC Brand	DELTA Brand
18	Touch Screen Brand（HMI）	DELTA Brand
19	Frequency Brand	DELTA Brand
20	Electrical motor	Top brand , quality tested, stable Performance.
21	Encoder	OMRON Brand with aluminum bracket
22	Low-voltage electrical	Top brand , quality tested, stable Performance.
23	Machine rough size	L 11m * W 0.8m * 1.2m
24	Machine rough weight	7000 KGS
25	Machine with anchor bolts	can level the machine on the ground

Spare Part

No.	Name	Quantity	Country
1	Rely	several	China
2	Encoder	1pcs	China
3	Encoder wheels	2pcs	China
4	bearings	2pcs	China
5	Travelling Buttons	2pcs	China
6	Switch buttons	3pcs	China
7	The electromagnetic valve	1pcs	China
8	Oil tubes	2pcs	China
9	Gears	2pcs	China
10	Chains	2meters	China
11	circlip	Several	China
12	Tool Box	1 Set	China

1.Decoiler :save operation time

there had hydraulic decoiler / electric decoiler/ manual standard decoiler can be chose

2.Pre-cutting unit :save materials

There had hydraulic pre-cutter / electric pre-cutter/ manual pre-cutter can be chose

3.Forming unit :structure stable

The machine stands we use CNC milling and screw connection which have more complex machining process.Clients can receive more higher precision machine and make more higher procesion ridge caps.