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EPS semi-automatic/auto garage door panel production line used for Canada

EPS semi-automatic/auto garage door panel production line used for Canada

EPS Foamed Garage Door Production Line is successfully tested running in our workshop. EPSFoamed garage door prodcution line is designed to produce industrial garage doors.

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EPS door panels for Canada up to 18 inches

garage door panel production line

metal EPS garage door panel roll forming machine

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EPS semi-automatic/auto garage door panel production line used for Canada

Semi-Automatic EPS Foamed Garage Door Production Line

EPS Foamed Garage Door Production Line is successfully tested running in our workshop. EPS Foamed garage door prodcution line is designed to produce industrial garage doors. This PU/EPS foamed garage door production line is a continuous EPS sandwich panel line that produces double-skinned sectional door panels with polyurethane insulated core. This garage door production line mainly consists of uncoiler, leveler, upper and lower roll formers, EPS foam injection machine, hydraulic press, fly saw cutting system. Nowdays, garage door is widely applied in private garages and public parking lots. The most advantage of this garage door are as below: 1. fast rolling 2. widen shutter slats, much safety 3. less space required, and is suitable for lower floor area.

Profile Drawing: (customized)

Production Line General Parameter :

PRODUCTION LINE SPACE TOTAL : L35M*W10M ENOUGH
PRODUCTION LINE POWER TOTAL : ABOUT 160KW
PRODUCTION LINE PRODUCTIVITY :6M SHEET , 12PCS/H

Production Line Components :

NO.	Description	Quantity (set)
1	5T hydraulic decoiler with coil car	1
2	Embossing roller 800mm feed	1
3	Feeding and leveling machine	1
4	315 tons YANGLI BRAND hydraulic oil pressing machine	1
5	Pattern dies ( one big and one small )	2
6	High Quality Hydraulic Cutting Machine	1
7	6m Electric conveyor platform	1
8	Roll forming machine	1
9	6 meters Run out table	1
10	High pressure foaming machine	1
11	6 meters foaming table	2
12	Hydraulic pump station and electric control cabinet	1

1. Decoiler

2. EMBOSSING ROLLER

3. SERVO FEEDER AND LEVELING MACHINE

4.YANGLI BRAND HYDRAULIC OIL PRESSING MACHINE

5. PATTERN DIES * 2SETS

6. HYDRAULIC CUTTER

7. ELECTRIC CONVEYOR PLATFORM TO ENTER INTO ROLL FORMING MACHINE

8.ROLL FORMING MACHINE

a. Purpose: The cold bending forming machine is used to cold bend and deform the sheet into the required profile.

b. Function and structure: The sheet is rolled through a 20-piece forming mold and gradually becomes the base plate required by the drawing.

c. The rollers are forged with GCr15 and CNC machined after overall quenching. The hardness can reach HRC56-62°.

Processing technology: rough machining, heat treatment, finishing.

d. Host frame: overall welding, CNC processing.

e. Forming frame: column arch type, chain drive.

f. The archway is a casting and the slider is a casting. It is cast, annealed and CNC finished.

g.Chain drive. The transmission is smooth and the molding precision is high.

h. Roller shaft diameter: ￠60mm Material: 45# steel

Processing technology: quenching and tempering, rough machining, finishing

i. Bearing brand: Harbin Bearing

j. Main drive motor: 7.5kw

9.6M FOAMING TABLE *2

4.9.2. HIGH PRESSURE FOAMING MACHINE

Foaming machine configuration sheet:

Item	Parameters	Quantities
1、 base frame	1800mm1420mm2300mm	1set
2、 Original solution barrel	Volume 250 liters (including stirring motor)	2sets
3-1、Metering system motor	1.5KW reduction motor, speed ratio 10	2sets
3-2. Metering system connector	Pump frame + coupling	2sets
3-3. Metering system metering pump	CW-9CC/CW-12CC gear pump	2sets
4. Filtration system	Diameter 100 filter + filter	2pieces
5. Equipment pouring head	High pressure nozzle type	1set
6-1. Equipment electrical cabinet	Factory standard distribution cabinet 1.5m700280mm	1set
6-2. Electrical appliances	Circuit board assembly Chint Electric	1set
6-3. Frequency converter	Delta 2.2KW inverter	2sets
6-4. Control system	Delta PLC + Delta touch screen	1套
6-5. Control collection feedback	Delta input module + 4-20mA pressure transmitter 3 pieces	1set
7-1. Hydraulic station	Volume 88L	1set
7-2. Hydraulic station motor	3kW/Level 4//5MCY14-1B	1set
7-3. Hydraulic station energy storage device	NXQ-4.0/31.5-L-Y	1set
10. Automatic feeding of equipment	2.2/1.5KW motor + KCB55 gear pump	2sets

Foaming equipment technical parameters:

1. Suitable foam types: soft foam, semi-hard foam, hard foam, self-crusting

2. Suitable viscosity: (normal temperature 22 degrees Celsius)

Polyether polyol: -2000MPa.s Polyisocyanate: -1000MPa.s

3. Material to weight ratio: 1:1

4. After mixing A and B, the injection amount is 15g-100g/sec.

5. Injection time: continuous or intermittent injection (1.00-99.99 accurate to 0.01s)

6. Original liquid barrel: The volume of the original liquid barrel is 250 liters/piece, and 2 pieces are required. The inner tank of the raw liquid barrel is made of 304 stainless steel * 3mm thick. The outer tank is made of cold plate 5mm thick and sheet metal welded. The raw liquid barrel is equipped with: raw liquid stirring reducer, raw material constant temperature heating tube. The display is equipped with a level gauge.

4.9.3. ELECTRIC CONTROL CABINET

a. The whole machine adopts PLC control, LCD touch screen and human-machine interface. Realize the interaction between people and PLC. The operator automatically operates through the set program (programmable control) and monitors the control process, allowing the operator to control the production line and modify the control parameters, and can monitor the equipment operating status, operating parameters and fault indications in real time. The length of the workpiece is digitally set and the length of the workpiece is adjustable. Real-time monitoring of equipment operating status and fault indications.

b. There are two modes of operation: manual/automatic. It has manual and automatic switching functions: in the manual state, it can operate as a single machine, which is convenient for maintenance; in the automatic state, it can carry out full-line production operation and start in sequence; the entire line is equipped with emergency stop buttons, which is easy to handle emergencies and ensures the safety of equipment operators. Safety.

c. There is a manual operation panel next to the machine for workers to operate.

d..Main electrical components

1)PLC: Delta

2) Frequency converter: Delta

3) Touch screen: Delta

4) Encoder: Omron

Spare Part

No.	Name	Quantity	Country
1	Rely	2pcs	China
2	Encoder	2pcs	China
3	Encoder wheels	2pcs	China
4	bearings	2pcs	China
5	limit switch	2pcs	China
6	Switch buttons	3pcs	China
7	sensor	4pcs	China
8	Oil tubes	2pcs	China
9	Gears	2pcs	China
11	circlip	30pcs	China
12	Tool Box	1 Set	China